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5 December 2023
Rosatom presented the concept of creating a complete production chain of permanent rare- earth magnets in Russia



	
The All-Russian strategic session "Permanent Magnets: Technologies. Production. Application" was held at the site of the MISIS University of Science and Technology in Moscow. The event was organized by Rusatom Metal Tech LLC (an integrator of the TVEL Fuel Company of Rosatom in the Metallurgy direction) with the participation of the A.A. Baikov Institute of Metallurgy and Materials Science of the Russian Academy of Sciences (IMMS RAS), NUST MISIS and Science and Innovation JSC.

The event was attended by about 100 leading Russian specialists representing fundamental and academic science, the manufacturing sector, government authorities, as well as consumers of magnetic products. They discussed the existing opportunities and necessary steps to create a complete production chain of permanent magnets based on rare-earth alloys in Russia from the extraction of raw materials to the manufacture of magnets with high consumer characteristics. It was noted that currently there are practically no full-cycle production facilities in Russia that allow obtaining magnetic products using Russian raw materials. However, all the necessary resources are available to create such a production chain of REM magnets. In particular, Rosatom State Corporation has competencies in all key areas, including: extraction of raw materials (projects of the ARMZ Mining Division); research base (Science and Innovation JSC); as well as existing and future production facilities of the Fuel Division. Additionally, the stability of the vertical chain is ensured by cooperation with the leaders of the rare metal industry, in particular, the Solikamsk Magnesium Plant.

"Technological sovereignty is not only and not so much the presence of imported machines in the country for the manufacture of products, but control of the entire production chain from the extraction of raw materials to the manufacture of the final product, as well as the entire chain, from scientific development to industrial production. In this logic, the strategic documents signed between Rosatom and the Russian Government, including the agreement on the Technology of New Materials and Substances, are being implemented. Within this area, REM magnets are the most important element in the "Rare and rare-earth metals" track, which acts as a link between mining operations and manufacturers of high-tech products. The growth in demand for magnets can become the most important driver for the recovery of the Russian rare-earth metals industry," Dmitry Ivanets, Deputy Director for Technological Development of Rosatom State Corporation, stressed in his speech.

Andrey Andrianov, General Director of Rusatom Metal Tech LLC, noted that according to estimates of the Russian market, the demand for rare-earth magnets should triple from 2021 to 2030, from 1,045 tons to 3,400 tons. The key drivers are the growth of installed wind generation capacity (the projected volume is 6-7 GW by 2035), as well as the production of Russian electric vehicles. A strategic Russian project in the field of REM magnets is the creation of a large-scale production of permanent magnets in the city of Glazov of the Udmurt Republic by Rosatom. "The goal of the project is to create a production of rare-earth magnets of the neodymium-iron- boron system with a capacity of 1,000 tons by 2028, but this volume is not final for us, and we believe that this is only the first step. Next we plan to expand production to 3,000 tons by 2030. This high-tech production based on domestic raw materials will allow us to almost completely meet the needs of key Russian industries in these products," he said.

"Scientific research at Rosatom is aimed at creating magnets with the replacement of scarce rare- earth metals such as neodymium and praseodymium with more affordable and cheaper lanthanum and cerium, obtaining magnets of complex shape with variable gradient properties using 3D printing, as well as developing a technology for recycling waste magnetic materials. Cooperation has been established between Rosatom, IMMS RAS and UrFU. We have already moved from scientific experiments to specific applied results in record time. In just two years, we have obtained results that allow us to move to the creation of production facilities based on Russian technologies,"said Alexey Dub, First Deputy General Director of Science and Innovation JSC.

Representatives of the Metallurgy and Materials Department of the Ministry of Industry and Trade of Russia, the Government of the Udmurt Republic, NovaWind JSC, AmperMagnit LLC, Ural Federal University named after the first President of Russia B.N. Yeltsin and other organizations also took part in the event and made their presentations.

One of the key outcomes of the event was the signing of a memorandum between Rusatom Metal Tech LLC, NUST MISIS, IMMS RAS and Science and Innovation JSC on organizing the International Conference :"Permanent Magnets: Technologies. Production. Application" for the exchange of experience between Russian and foreign experts on the production of permanent rare-earth magnets. It is scheduled for September 2024.

Reference

Permanent magnets are essential for wind power plants, electric transport, robotics and other high-tech electrical devices. Since 2020, Rosatom has been engaged in phased localisation of production of permanent rare-earth magnets of the neodymium-iron-boron system in the Fuel Division. The first REM magnets produced by Elemash Magnet LLC (part of Rosatoms Fuel Company TVEL) were supplied to Rosatoms wind power division, JSC NovaWind, for power generators at the Karmalinovskaya Wind Power Plant in Stavropolsky Krai. Russian industry faces the goal of ensuring technological sovereignty and transition to the latest technologies as soon as possible. The state and large domestic companies are channelling resources to accelerate the development of the domestic research, infrastructure, scientific and technological base. The introduction of innovations and new high-tech equipment allows Rosatom and its enterprises to occupy new niches in the market, increasing the competitiveness of the nuclear industry and the Russian industry as a whole.

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